Add shipping cardboard box design.
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mac_halftone.png
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photos/*.JPG
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box-layout.pdf
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# Macintosh SE Cardboard Box Specifications
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All dimensions in inches, unless otherwise specified.
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Principal box measurements: 19.5 x 20 (height) x 15.5
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The cardboard box structure is that of a Regular Slotted Container
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(RSC).
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* All flaps are of the same height, approximately half the length of
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the shortest side on the top/bottom faces.
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* There are rounded corners between the side faces.
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* There is a "manufacturer's joint" to join the end-most side faces
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together.
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20200831/https://en.wikipedia.org/wiki/Corrugated_fiberboard
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----------
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## Box Layout Dimensions
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First of all, let's compute the corner radius using photo propotions
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and our box measurements, on the "19.5 inch wide" face photo.
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```
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5.20 / 501.40 = 0.01 proportion
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Length 19.5 in, so effective corner radius = 0.202 inches
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```
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This is similar to the half-inch circumference measurements of another
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similar sized box that I have. That is, "circumference" as the length
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along one rounded corner.
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So, what is the circumference of our rounded corner?
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```
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0.202 * 2 * 3.14 / 4 = 0.318
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```
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So, the radius is what you subtract from the box dimensions to get the
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dimensions of one box face directly. The circumference is the joint
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length between faces you add into your model. You don't subtract this
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from the vertical length since those edges are scored without
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significant rounded corners.
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* Corner join lengths: 0.202
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* Side face dimensions: 19.096 x 20, 15.096 x 20
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* Corner circumference: 0.318
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Now, if the desired corner radius was 1/4 inch, the numbers would work
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out more nicely. So, let's simply present some nicer potential
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numbers for posterity.
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* Corner join lengths: 0.2
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* Side face dimensions: 19.1 x 20, 15.1 x 20
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* Corner circumference: 0.314
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* Corner join lengths: 0.25
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* Side face dimensions: 19 x 20, 15 x 20
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* Corner circumference: 0.393
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Another point to note. With these dimensions, this means that the
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flaps are a little longer than half the length of the shortest face in
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the cardboard design. This is as intended because the total box
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dimensions are still the same.
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* Flap length: 15.5 / 2 = 7.75
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Well, almost... I might recommend adjusting to 7.706 inch tall flaps,
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as per the photo measurements. After testing from printing and
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folding a miniature paper model, I can attest that the longer flaps
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are a little too long, so please do shorten the top and bottom flaps
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accordingly. After a careful look at the flaps, maybe even a little
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shorter would still be better.
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Box fusing tab, let's call that 2 inches, I'll have to obtain the
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actual measurement later.
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----------
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## Box Design Layout Max Extents
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So, let's determine the maximum physical extents to lay out the
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two-dimensional design canvas, erring on the side of over-specifying
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the required space to allow for minor adjustments later.
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* Height: 20 + 7.75 + 7.75 = 35.5 inches
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* Width: 2 + 0.25 + 19.5 + 0.25 + 15.5 + 0.25 + 19.5 + 0.25 + 15.5 =
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73 inches
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Now, for the sake of a box design layout, give ourselves one inch
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extra space on all 4 sides.
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TOTAL PDF LAYOUT DIMENSIONS:
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WIDTH: 73 + 1 + 1 = 75 inches
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HEIGHT: 35.5 + 1 + 1 = 37.5 inches
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----------
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## Cardboard Material Specifications
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What type of cardboard is used to manufacture this box? The box
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certificate printed on the box provides ample data on this. Though
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the data is clearly visible in the retraced vector drawing, the data
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is also copied here for posterity.
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PACIFIC SOUTHWEST CONTAINER INC
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MODESTO, CALIFORNIA 95351
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BOX CERIFICATE
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THIS SINGLE WALL BOX MEETS ALL CONSTRUCTION REQUIREMENTS OF APPLICABLE
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FREIGHT CLASSIFICATION.
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* BURSTING TEST: 275 LIBS PER SQ INCH
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* MIN COMB WT FACINGS: 138 LBS PER M SQ FT
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* SIZE LIMIT: 90 INCHES
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* GROSS WT LT: 90 LBS
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Please note that the given address no longer corresponds to Pacific
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Southwest Container's current location, but it cones pretty close.
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----------
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## Fonts
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Apple Garamond font:
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20200829/DuckDuckGo apple garamond font
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20200829/https://www.dafont.com/apple-garamond.font
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Download directly as follows:
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```
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curl -L -o apple_garamond.zip 'https://dl.dafont.com/dl/?f=apple_garamond'
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```
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For miscellaneous sans-serif fonts, I did not quite do as good of a
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job in font matching as I could have. These are the fonts that I
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used.
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* Real font for `sans-serif` default font alias: DejaVu Sans
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* Liberation Sans
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* Liberation Sans Narrow
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PLEASE NOTE: The last line on the "Keyboard not included * Mouse
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included" line is written in Japanese. Of course it does not use the
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same Apple Garamond font, it's much less decorative. But, point in
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hand, these are the characters to use, almost an exact match return
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from using Google Translate, compared to what was originally printed
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on the box. Right now the strokes are just directly hand-drawn, I'll
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have to hunt around for a better matching font later.
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キーボードは含まれていません * マウス付
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all: box-layout.pdf
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mac_halftone.png:
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./get_mac_halftone.sh
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box-layout.pdf: mac_halftone.png
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inkscape --export=pdf=$@ $<
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mostlyclean:
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clean: mostlyclean
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rm -f mac_halftone.png photos/*.JPG
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# packaging
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This directory contains models of the original boxing that the
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Macintosh SE was sold in. "Shipping container" in technical terms.
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These are tuned to be nice "printable" designs: cardboard printing and
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cutting for the cardboard box design and 3D printing or CNC routing
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for the expanded polystyrene.
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After Width: | Height: | Size: 621 KiB |
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#! /bin/sh
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# Use a shell script to download a larger PNG image. GitHub has
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# bandwidth limits, so let's try to keep away from those as much as
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# possible.
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# TODO FIXME: We should use scripting to generate this from the
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# original photos, the current image was just hacked together via some
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# GUI photo editing.
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curl -L -o mac_halftone.png 'https://drive.google.com/uc?export=download&id=1YTshjBSWvq5P5nKhFLGIlJpkzA0Tcunp'
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#! /bin/sh
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# Use a shell script to download the photos so that we do not add
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# bloat to the repository size that we don't strictly need. GitHub
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# has bandwidth limits, so let's try to keep away from those as much
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# as possible.
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curl -L -o DSC_4197.JPG 'https://drive.google.com/uc?export=download&id=1QMgk5Lmz55eJHtlUW-eGNABifHLEopRw'
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curl -L -o DSC_4198.JPG 'https://drive.google.com/uc?export=download&id=1zwqXcOMhNkUX6eXjXEemlIuyVLC5rUH9'
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curl -L -o DSC_4199.JPG 'https://drive.google.com/uc?export=download&id=1ORPoTRsPacqNXiOislspTpcdUdez806D'
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curl -L -o DSC_4200.JPG 'https://drive.google.com/uc?export=download&id=1ctZotKrY2bLdNQ5GSw3r_JganWIDAAir'
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curl -L -o DSC_4201.JPG 'https://drive.google.com/uc?export=download&id=1ihYq8ojc3GkUo3NQgJuGG_Sn-IIGEzMV'
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curl -L -o DSC_4202.JPG 'https://drive.google.com/uc?export=download&id=1GKbKA1MBUmeJnv6LhWY2GYoEdGmbmRtw'
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curl -L -o DSC_4203.JPG 'https://drive.google.com/uc?export=download&id=1gtEk9Q8dlhlzhxBnZxHNXY3CBE4tfDvR'
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curl -L -o DSC_4204.JPG 'https://drive.google.com/uc?export=download&id=1pJRBeS6_0ZdrWKqXvFn1_sT6Xpukfgal'
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curl -L -o DSC_4205.JPG 'https://drive.google.com/uc?export=download&id=1svEfnR_hNTvdjBNyrBQbzF8Hj5PB7vmY'
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curl -L -o DSC_4206.JPG 'https://drive.google.com/uc?export=download&id=19vuyz-7cdAy4cnztcKUKmLwxKoe4yZU5'
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curl -L -o DSC_4207.JPG 'https://drive.google.com/uc?export=download&id=1ELOohEaxdYHcIDRb6TF6Ewvt0EJ1vJyp'
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