Move details about each version to separate files.

Move future plans to separate file.
Move BOM to separate file.
Add more detail and pictures to v1.1.
main
Matthew Nielsen 2021-04-22 20:20:01 -06:00
parent 3f038f00b0
commit 0549f643fe
7 changed files with 150 additions and 103 deletions

30
BOM.md Normal file
View File

@ -0,0 +1,30 @@
# Bill of Materials for PowerBook adapter for BlueSCSI
https://github.com/xunker/bluescsi_pb/BOM.md
To assemble v1.1 the board, you will need the following components:
## Required
Quantity | Thing | Example Part Number
---------|-------|--------------------
1 | An STM32 "Blue Pill" module and a way to program it with the [BlueSCSI](https://github.com/erichelgeson/BlueSCSI) firmware |
2 | 330 Ohm Resistor Network in SIP-10 package | Bourns 4610X-101-331
2 | 220 Ohm Resistor Network in SIP-10 package | Bourns 4610X-101-221
1 | MicroSD Card connector (or use SD-to-MicroSD adapter [as shown here](README.md#microsd-card-j3-and-sd-card-breakout-j7)) | Molex 104031-0811
1 | 2x20 right-angle **2mm** header for connector J1 |
2 | 1x2 header pins for the termination jumper connectors J4 and J5 |
2 | Jumpers (aka jumper caps, shunts, or shorts) for J4 and J5 |
## Optional
Quantity | Thing
---------|-------
1 | 1x4 2.54mm right-angle header for debugging connector
2 | 1x2 header pins for the power selection jumper connectors J9 and J10
1 | 2x25 2.54 header pins for 50-pin desktop SCSI connector J8
1 | LED for D1
1 | Resistor (R1) for LED, any value from 330 ohms to about 1.8k ohms will work
2 | ["low-profile" female headers](https://www.adafruit.com/product/3008) if you do not want to permanently solder the Blue Pill board

35
FUTURE_PLANS.md Normal file
View File

@ -0,0 +1,35 @@
# Future plans for PowerBook adapter for BlueSCSI
# April 2021
https://github.com/xunker/bluescsi_pb/FUTURE_PLANS.md
[v1.1](v1.1) is working well so I don't expect any majour changes for a while.
## v1.2 (possible maintenance version)
Plans for a v1.2 (maintenance) may include:
* Jumper to toggle the activity LED
- So you can solder the LED and resistor, but disable it later if you prefer
* Break out power LED
- Provide a power LED (and a jumper toggle) breakout if an external power LED is desired
* Replace J4 & J5 with DIP switches or a single DPDT switch
## v2.0 (possible full redesign)
If I continue to develop project in the future, I plan on a full redesign.
* Use termination ICs instead of resistors
- Lower power consumption
- More accurate termination voltage
- Switchable termination resistance (110-ohm or 2.5k-ohm) for short busses
* Attach J1 & J2 via the PCB edge to make it more like how an actual hard drive connects
* Less-expensive Micro SD card slot
* Automatic switching between TERMPWR, MOTORPWR or USB Power
If I want to fork the actual BlueSCSI firmware, I would like to add:
* Separate LEDs for read and write activity
* Read TERMPWR and MOTORPWR voltages and report them on the debugging connector
* LEDs to indicate with SCSI ID is being accessed
* Support OLED debugging display

114
README.md
View File

@ -7,25 +7,19 @@
- [About](#about)
- [Compatibility](#compatibility)
- [Board Versions and Gerber Files](#board-versions-and-gerber-files)
- [version 1.1 April 2021 - current](#version-11-april-2021---current)
- [version 1.0 March 2021 - not recommended, modify before using](#version-10-march-2021---not-recommended-modify-before-using)
- [Future Plans](#future-plans)
- [v1.2 possible maintenance version](#v12-possible-maintenance-version)
- [v2.0 possible full redesign](#v20-possible-full-redesign)
- [Future versions of the board](#future-versions-of-the-board)
- [Board Tour](#board-tour)
- [J1 40-pin mobile SCSI connector](#j1-40-pin-mobile-scsi-connector)
- [J2 8-pin connector](#j2-8-pin-connector)
- [J8 50-pin desktop SCSI connector](#j8-50-pin-desktop-scsi-connector)
- [Termination Resistors Packs and Termination Enable Jumpers J4, J5](#termination-resistors-packs-and-termination-enable-jumpers-j4-j5)
- [MicroSD card J3 and SD Card Breakout J7](#microsd-card-j3-and-sd-card-breakout-j7)
- [Power selection jumpers v1.1+ only](#power-selection-jumpers-v11-only)
- [Power selection jumpers](#power-selection-jumpers)
- [Powering board by motor power MOTORPWR](#powering-board-by-motor-power-motorpwr)
- [Repowering board by termination power TERMPWR](#repowering-board-by-termination-power-termpwr)
- [Powering board by USB alone](#powering-board-by-usb-alone)
- [Activity LED D1 v1.1+ only](#activity-led-d1-v11-only)
- [Activity LED D1](#activity-led-d1)
- [Bill of Materials](#bill-of-materials)
- [Required](#required)
- [Optional](#optional)
- [Caveats](#caveats)
- [Termination](#termination)
- [Ribbon cable should not be seated fully on connector J1 for me, at least](#ribbon-cable-should-not-be-seated-fully-on-connector-j1-for-me-at-least)
@ -52,78 +46,16 @@ Using the 50-pin connector, I have successfully used it with an Apple IIgs, a Ma
# Board Versions and Gerber Files
## [version 1.1](v1.1/) (April 2021) - current
Changes in order of importance:
* Mounting hole locations adjusted so they match an actual drive
* Connect `RETURN` on 40-pin SCSI connector with signal ground
* STM32 +5 is connected to `TERMPWR` by default, via breakable jumper pad
* Separate jumpers provided for powering via `TERMPWR` or `MOTORPWR`
- *MOTORPWR* is a separate +5v provided to run the drive motor and actuator
- This change will be helpful for debugging power issues where *MOTORPWR* appears to be inconsistent
* Activity LED (`LED_BUILTIN`) broken-out if you want to have an external LED
* Increased `TERMPWR` trace width
* Traces and resistor packs are moved farther away from mounting holes to avoid potential shorts
* Back silkscreen marks location of the key pin (17) within the 40-pin connector
* Moved legends for J1, J2 and J8 so they are next to pin 1 on their respective connectors
* Corners rounded more
* Shorten board by about 5mm
- This is the shortest practical length to maintain all four screw holes
* Numerous changes to the routing of traces
* [version 1.1](v1.1/) (April 2021) - current
* [version 1.0](v1.0/) (March 2021) - deprecated, not recommended
![3D rendering of bluescsi_pb v1.1 board ](images/pcb_v1.1_render.jpg)
## [version 1.0](v1.0/) (March 2021) - not recommended, modify before using
## Future versions of the board
First version. 50-pin-SCSI, termination and SD card worked first time, right out of the gate. However, problems:
See [FUTURE_PLANS.md](FUTURE_PLANS.md).
* The screw holes are slightly too far in from edges
* `RETURN` lines are not connected to signal ground
* Can only power STM32 from `MOTORPWR` *or* USB, no option to power it from from `TERMPWR` alone
* No option to disconnect STM32 from *both* `TERMPWR` and `MOTORPWR` power and use USB power alone without backfeeding
If you choose to use this board design, please do the following:
* break the `MOTORPWR` trace, as seen in [this image](images/j2.jpg)
* Solder a wire from any ground pin to one of the `RETURN` pins (number 3, 4, 37 or 38) of `J1`. These are 1 column in from each edge, and and connected together. They are next to the `MOTORPWR` pins, the trace you broke above.
* Ensure J9 ("bridge +5v and term power") is always shorted/jumped
Why the modifications? the `MOTORPWR` pins do not appear to be working the way I expect. The power was being disconnected at unexpected times and I could not see a pattern. Maybe it is a power-saving feature? Until I figure it out and update the board design, I recommend you power the device from `TERMPWR` as usual.
![3D rendering of bluescsi_pb v1.0 board ](images/pcb_v1.0_render.jpg)
# Future Plans
v1.1 is working well so I don't expect any majour changes for a while.
## v1.2 (possible maintenance version)
Plans for a v1.2 (maintenance) may include:
* Jumper to toggle the activity LED
- So you can solder the LED and resistor, but disable it later if you prefer
* Break out power LED
- Provide a power LED (and a jumper toggle) breakout if an external power LED is desired
* Replace J4 & J5 with DIP switches or a single DPDT switch
## v2.0 (possible full redesign)
If I continue to develop project in the future, I plan on a full redesign.
* Use termination ICs instead of resistors
- Lower power consumption
- More accurate termination voltage
- Switchable termination resistance (110-ohm or 2.5k-ohm) for short busses
* Attach J1 & J2 via the PCB edge to make it more like how an actual hard drive connects
* Less-expensive Micro SD card slot
* Automatic switching between TERMPWR, MOTORPWR or USB Power
If I want to fork the actual BlueSCSI firmware, I would like to add:
* Separate LEDs for read and write activity
* Read TERMPWR and MOTORPWR voltages and report them on the debugging connector
* LEDs to indicate with SCSI ID is being accessed
* Support OLED debugging display
# Board Tour
# Tour of board v1.1
## J1 (40-pin mobile SCSI connector)
@ -159,7 +91,7 @@ If you do not have the correct part (or don't like soldering SMD, which is total
![Picture of MicroSD connector pad and SD-to-MicroSD adapter with header pins soldered to it](images/low_rent_microsd_adapter.jpg)
## Power selection jumpers (v1.1+ only)
## Power selection jumpers
By default the board is powered by SCSI termination power (`TERMPWR`), and is controlled by the joint JP1 (which is near J9).
@ -186,7 +118,7 @@ If you want to power the Blue Pill module from USB power, you must:
* Break joint **JP1** with a small knife
* Ensure that **J9** AND **J10** are **NOT** shorted
## Activity LED (D1) (v1.1+ only)
## Activity LED (D1)
![Picture of Disk Activity LED (D1)](images/activity_led.jpg)
@ -196,31 +128,7 @@ The signal is active-low, and current-limiting resistor for the LED is on the *p
# Bill of Materials
To assemble the board, you will need the following components.
## Required
Quantity | Thing | Example Part Number
---------|-------|--------------------
1 | An STM32 "Blue Pill" module and a way to program it with the [BlueSCSI](https://github.com/erichelgeson/BlueSCSI) firmware |
2 | 330 Ohm Resistor Network in SIP-10 package | Bourns 4610X-101-331
2 | 220 Ohm Resistor Network in SIP-10 package | Bourns 4610X-101-221
1 | MicroSD Card connector (or use SD-to-MicroSD adapter [as shown here](#microsd-card-j3-and-sd-card-breakout-j7)) | Molex 104031-0811
1 | 2x20 right-angle **2mm** header for connector J1 |
2 | 1x2 header pins for the termination jumper connectors J4 and J5 |
2 | Jumpers (aka jumper caps, shunts, or shorts) for J4 and J5 |
## Optional
Quantity | Thing
---------|-------
1 | 1x4 2.54mm right-angle header for debugging connector
2 | 1x2 header pins for the power selection jumper connectors J9 and J10
1 | 2x25 2.54 header pins for 50-pin desktop SCSI connector J8
1 | LED for D1
1 | Resistor (R1) for LED, any value from 330 ohms to about 1.8k ohms will work
2 | ["low-profile" female headers](https://www.adafruit.com/product/3008) if you do not want to permanently solder the Blue Pill board
See [BOM.md](BOM.md).
# Caveats
## Termination

31
v1.0/README.md Normal file
View File

@ -0,0 +1,31 @@
# PowerBook adapter for BlueSCSI, v1.0
https://github.com/xunker/bluescsi_pb/v1.0
## March 2021
## Deprecation Notice
This design is deprecated and should no longer be used. Please [see v1.1 instead](../v1.1).
## Gerber files
Gerber files can be [found here in the gerber directory](gerber).
## Notes
First version. 50-pin-SCSI, termination and SD card worked first time, right out of the gate. However, problems:
* The screw holes are slightly too far in from edges
* `RETURN` lines are not connected to signal ground
* Can only power STM32 from `MOTORPWR` *or* USB, no option to power it from from `TERMPWR` alone
* No option to disconnect STM32 from *both* `TERMPWR` and `MOTORPWR` power and use USB power alone without backfeeding
If you choose to use this board design, **please do the following**:
* break the `MOTORPWR` trace, as seen in [this image](../images/j2.jpg)
* Solder a wire from any ground pin to one of the `RETURN` pins (number 3, 4, 37 or 38) of `J1`. These are 1 column in from each edge, and and connected together. They are next to the `MOTORPWR` pins, the trace you broke above.
* Ensure J9 ("bridge +5v and term power") is always shorted/jumped
Why the modifications? the `MOTORPWR` pins do not appear to be working the way I expect. The power was being disconnected at unexpected times and I could not see a pattern. Maybe it is a power-saving feature? Until I figure it out and update the board design, I recommend you power the device from `TERMPWR` as usual.
![3D rendering of bluescsi_pb v1.0 board ](../images/pcb_v1.0_render.jpg)

43
v1.1/README.md Normal file
View File

@ -0,0 +1,43 @@
# PowerBook adapter for BlueSCSI, v1.1
https://github.com/xunker/bluescsi_pb/v1.1
## April 2021
This design is the current design. It replaces [v1.0](../v1.0).
## Gerber files
Gerber files can be [found here in the gerber directory](gerber).
![3D rendering of bluescsi_pb v1.1 board ](../images/pcb_v1.1_render.jpg)
![Picture of bluescsi_pb connected to PowerBook 520c](bluescsi_pb_v1.1.jpg)
## Changes from v1.0
Changes in order of importance:
* Mounting hole locations adjusted so they match an actual drive
* Connect `RETURN` on 40-pin SCSI connector with signal ground
* STM32 +5 is connected to `TERMPWR` by default, via breakable jumper pad
* Separate jumpers provided for powering via `TERMPWR` or `MOTORPWR`
- *MOTORPWR* is a separate +5v provided to run the drive motor and actuator
- This change will be helpful for debugging power issues where *MOTORPWR* appears to be inconsistent
* Activity LED (`LED_BUILTIN`) broken-out if you want to have an external LED
* Increased `TERMPWR` trace width
* Traces and resistor packs are moved farther away from mounting holes to avoid potential shorts
* Back silkscreen marks location of the key pin (17) within the 40-pin connector
* Moved legends for J1, J2 and J8 so they are next to pin 1 on their respective connectors
* Corners rounded more
* Numerous changes to the routing of traces
* Shorten board by about 5mm
- This is the shortest practical length to maintain all four screw holes
![v1.0 and v1.1 side-by-side to show differences](v1_0_and_v1_1_side_by_side.jpg)
## Comparison with 2.5in drive
A 2.5 inch SCSI drive is 100mm x 70mm. This version of bluescsi_pb is 72mm x 67mm, or 77mm x 67mm once the 40-pin connector is attached.
![Picture of bare bluescsi_pb board attached to bottom of 2.5in SCSI drive to show size differences](drive_comparison.jpg)

BIN
v1.1/drive_comparison.jpg Normal file

Binary file not shown.

After

Width:  |  Height:  |  Size: 84 KiB

Binary file not shown.

After

Width:  |  Height:  |  Size: 309 KiB